Virgin Australia has launched a review of its portable power bank policy following an onboard fire, reigniting debate over airline safety measures and the growing risks posed by lithium battery devices.
Mid-Air Fire Sparks Review
The incident occurred in July on a flight from Sydney to Hobart when a passenger’s power bank ignited mid-air. Cabin crew and passengers quickly extinguished the flames using bottles of water. One witness described seeing a “ball of fire” burst from the locker as smoke filled the cabin.
A Virgin Australia spokesperson said the airline is “reviewing the carriage and use of power banks on board” and has already started implementing new precautions.
“While the review is underway, we are asking guests travelling with power banks to keep them within sight and easily accessible at all times throughout the flight,” the spokesperson said.
Rising Global Incidents
The Australian case follows a series of lithium battery-related fires on flights worldwide. Earlier this year, an Air China flight made an emergency landing in Shanghai after a power bank caught fire, while an Air Busan aircraft was destroyed in South Korea’s Gimhae Airport following a similar incident.
The Flight Attendants Association of Australia (FAAA) has urged regulators to strengthen onboard rules.
“Any fire on an aircraft is dangerous,” said FAAA federal secretary Teri O’Toole. “Cabin crew are the first responders in the air, and anything that makes their job safer - like tightening rules around known fire risks - should be a priority.”
Since 2016, the ATSB has recorded at least five in-flight fires involving power banks on Australian-registered aircraft.
How Regulations Differ Around the World
Despite growing concern, portable chargers remain legal to carry on most flights — though strict rules apply.
In Australia, the Civil Aviation Safety Authority (CASA) requires that lithium-ion batteries, including power banks, be carried in hand luggage only, never in checked bags. Passengers must keep them easily accessible and within sight.
This aligns with rules from the US Federal Aviation Administration (FAA) and Transportation Security Administration (TSA), as well as the International Air Transport Association (IATA).
Key safety rules:
In the United Kingdom, the Civil Aviation Authority (CAA) also prohibits power banks in hold luggage but allows them in the cabin if under 100 Wh. However, airlines set their own policies on whether passengers may use power banks during flight.
What Major Airlines Say
Policies vary widely across global carriers:
Australian airlines still allow passengers to travel with power banks, though Virgin Australia’s review may result in stricter rules, bringing it closer in line with Asian and Middle Eastern carriers.
Safety Authorities Respond
CASA spokesperson Larissa Kaye said the authority is monitoring the issue closely with international regulators.
“Millions of people fly every day with lithium-powered devices, and very few incidents occur — which shows current rules are largely effective,” Kaye said.
The Australian Competition and Consumer Commission (ACCC), however, has warned of a rise in dangerous counterfeit chargers. Reported incidents involving lithium batteries increased 92% between 2020 and 2022, and 17 power bank models have been recalled since 2020, with an estimated 34,000 defective units still in circulation.
“Some consumers have suffered serious burn injuries and property damage because of overheating and fires,” said ACCC Deputy Chair Catriona Lowe.
Why Power Banks Pose a Risk
Power banks contain lithium-ion or lithium-polymer batteries, which can ignite if damaged, faulty, or exposed to excessive heat or pressure. Inside an aircraft cabin, a malfunction can escalate quickly. In the cargo hold, this can be catastrophic, as fires may go undetected.
Cheap or poorly manufactured chargers pose the highest risk. Travellers are encouraged to purchase certified, high-quality products and to discard any showing signs of overheating or damage.
Safe Travel Tips
To minimise risk, aviation authorities and flight attendants recommend:
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